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  • Writer's pictureJeremy Hixson

From Power to Production: Maximizing Productivity by Tackling 5 Common Industrial Electrical Issues

Industrial facilities depend heavily on complex electrical systems to keep operations running smoothly. However, these systems can be prone to various issues that result in costly repairs and significant downtime. In this blog post, we will explore some of the most prevalent electrical challenges faced by industrial facilities and discuss how hiring the right contractor can help mitigate these problems effectively.

Shielding Against Power Surges and Electrical Storms

Industrial electrical systems are seriously at risk from power surges and electrical storms, which can lead to costly repairs and lost productivity. Facilities can avoid equipment damage by investing in surge protection devices (SPDs) and lightning protection systems (LPSs), which safely channel excess electrical energy to the ground. It has been demonstrated that using SPDs lowers the possibility of equipment failure, extending the life of your electrical systems.

Preventing Overloaded Circuits

Overloaded circuits can result in equipment damage, overheating, and expensive repairs. Regular load studies must be performed to assess the electrical load needs for the facility's equipment and systems. This will assist prevent circuits from being overloaded. These studies may then serve as a reference for any electrical system changes or enhancements that are required, guaranteeing the efficient running of your industrial complex.

Minimizing Electrical Fire Risks

Electrical fires may seriously endanger worker safety and cause significant damage to machinery. Routine electrical system inspections may help spot possible dangers like broken wiring and overloaded circuits, and quick repairs and improvements can greatly lower the risk of a fire. Maintaining a productive workplace requires placing a high priority on safety and the welfare of your employees.

Combatting Electrical Noise

Sensors and equipment can be affected by electrical noise, which can result in poor performance and even failure. Industrial facilities can invest in shielding and filters to lessen radio frequency interference (RFI) and electromagnetic interference (EMI), improving equipment performance and lowering the likelihood of failure. By taking steps to address electrical noise, your facility can maintain high levels of efficiency and reliability.

Addressing Aging Electrical Infrastructure

Aging electrical infrastructure is a widespread issue in industrial facilities, with many systems requiring upgrades and repairs. Regular assessments of the electrical system can help identify potential problems like outdated equipment and deteriorating wiring. Timely upgrades and improvements can prevent failures and downtime, ensuring the smooth operation of your facility.


Industrial facilities face numerous electrical challenges that can lead to significant downtime and costly repairs. By investing in surge protection devices, conducting load studies, performing regular inspections, minimizing electrical noise, and addressing aging infrastructure, these facilities can reduce the risk of failures and enhance productivity. Hiring the right contractor with expertise in addressing these common electrical issues can be a crucial step toward maintaining a successful and efficient industrial operation.


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